FULLY INTEGRATED AUTOMATED PRODUCTION SYSTEM W/ CUP DENESTER AND HANDLING (OPTIMATION CUSTOM BUILD)

Full Description

2021 FULLY INTEGRATED AUTOMATED PRODUCTION SYSTEM W/ CUP DENESTER AND HANDLING, Optimation Technology, Inc. (Custom Engineered System) Condition: Very good. Fully Integrated Automated Production System (Optimation Custom System) Complete servo-driven, PLC-controlled production automation line built 20212022 by Optimation Technology Inc. Includes FEMC rotary indexer (model 71-2755-65-X), multiple Mitsubishi servo motors (HG-JR734K, HG-JR2034B), ConeDrive 60:1 gearbox (W038060.LSCS01MGKCJW), Kon?ar brake motor (5.5AZHK80V4), Bosch Rexroth CKR linear actuators (CKR-145-NN-FD, CKR-110-NN-FD), SMC CC-Link IE pneumatic control modules, IMI Norgren regulators, fully integrated tray destacker/transfer system, custom stainless frames and tooling, high-precision mechanical assemblies, complete wiring, safety systems, and automation controls. Engineered for Smart Cups proprietary printing process; includes all engineering documentation from Optimation (MSA, proposals, PCN, safety assessment). Clean condition, low hours. Condition: Excellent. Reserve: TBD. Comprehensive, custom-engineered automated production system designed and built by Optimation Technology Inc. for Smart Cups proprietary printed ingredient delivery platform. System integrates precision servo motion control, multi-axis robotic handling, rotary indexing, automated curing tray management, pneumatic actuation, PLC-driven synchronization, and stainless-steel hygienic mechanical assemblies. Built to support high-throughput production with validated safety controls, commercial-grade reliability, and seamless integration of downstream modules. System includes (but is not limited to): MAIN AUTOMATION & INDEXING PLATFORM Custom FEMC Rotary Indexer Assembly Model: 71-2755-65-X, Serial: 8839, Date: May 2021 Heavy-duty stainless-steel fabricated frame Precision rotary indexing table with multi-position tooling cutouts Integrated safety guarding, lift assemblies, structural supports High-stability, welded and machined construction SERVO MOTORS & ACTUATION (MITSUBISHI ELECTRIC) Multiple Mitsubishi servo motors throughout the system including: HG-JR734K 0.75 kW, 3AC 180 V, 2.8 A, 3000 rpm, IP67 HG-JR2034B 2.0 kW, 3AC 266 V, 5.4 A, 3000 rpm, IP67 Additional Mitsubishi servos installed on pick & place modules, tray handling systems, and movement gantries GEARBOXES & MECHANICAL POWER TRANSMISSION ConeDrive Gearbox Assembly Model: W038060.LSCS01MGKCJW Ratio: 60:1, Lubrication: AGMA 7S, Serial: 21672050-100-1 High-precision worm gear reducer for main index drive Kon?ar Brake Motor Model: 5.5AZHK80V4, 5.5 HP with DC24V brake Ratings: 230/400V (50 Hz), 270/480V (60 Hz), 1630 rpm LINEAR ACTUATION (BOSCH REXROTH) Two major Rexroth CKR units integrated for linear motion control: R030605000 | CKR-145-NN-FD: Heavy-duty servo-driven linear module R021CR4132 | CKR-110-NN-FD: High-precision linear actuator Both include compact rail systems, high-accuracy ball screws, and servo coupling interfaces. PNEUMATICS AND CONTROL DISTRIBUTION (SMC, NORGREN, CUSTOM) SMC CC-Link IE Field I/O modules for distributed valve and sensor communication SMC air valves, regulators, and safety shutoff manifolds IMI Norgren air preparation assemblies Multi-zone vacuum and pneumatic pick-and-place systems Custom compressed-air manifolds with quick-disconnects All integrated within stainless cable trays and protected routing channels CUSTOM TOOLING, FIXTURES & TRAY MANAGEMENT SUBSYSTEM Automated curing tray destacker, transfer system, and loading arms Multiple stainless-steel curing trays (as per Optimation proposal) Servo-driven tray transport rails, actuators, and alignment modules Pneumatic actuated clamps, stops, sensors Custom downstream conveyor interfaces WIRING, ELECTRICAL & CONTROL SYSTEM Fully integrated system designed per Optimation engineering drawings Industrial P